The concentration, temperature and pressure used depend on the source of the bauxite and exactly what form of aluminum oxide it contains. Temperatures are typically from 140°C to 240°C; pressures can be up to about 35 atmospheres. ... The high cost of the process because of the huge amounts of electricity it uses. This is so high because to ...
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Solution. Gravity separation process is used for the concentration of haematite. Gravity method is based on the difference between the densities of the ore particle and gangue. It is used for the concentration of denser ores from the water soluble and lighter impurities (gangue). Oxide ores and carbonate ores are concentrated by this method.
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Bauxite: as petrographic term is a residual sedimentary rock product of tropical chemical weathering in which the free aluminium bearing minerals (alumina hydroxide and oxyhydroxides) such: gibbsite, boehmite and diaspore attain min. 50% as shown in Fig. are bauxitic deposits, such as, Darling Range—Western Australi—which does satisfy the petrographic term, even if it is so ...
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bauxite, rock largely composed of a mixture of hydrous aluminum is the principal ore of aluminum.. Bauxites vary physically according to the origin and geologic history of their deposits: some deposits are soft, easily crushed, and structureless; some are hard, dense, and pisolitic, or pealike; still others are porous but strong or are stratified or largely pseudomorphic after ...
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The first step is to heat the bauxite ore to temperatures of 200°c along with a sodium hydroxide solution. This will convert the aluminium oxide to a solution of sodium aluminate. The silica will dissolve itself in the process. The chemical equation is. Al 2 O 3 + 2 NaOH → 2 NaAlO 2 + H 2 O.
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The Bayer process is the principal industrial means of refining bauxite to produce alumina (aluminium oxide) and was developed by Carl Josef, the most important ore of aluminium, contains only 3060% aluminium oxide (Al 2 O 3), the rest being a mixture of silica, various iron oxides, and titanium dioxide. The aluminium oxide must be further purified before it can be refined ...
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Bayer process, widely used to produce alumina, could be traced down two patents proposed by Bayer between 1887 and 1892, which was a breakthrough in mineral processing that enabled alumina to be extracted from bauxite ore economically on a large scale, and has been used to produce gibbsite from bauxite for over one hundred years [].The basic mechanism of Bayer process can be explained using ...
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A new roasting process with a conveying bed was constructed and used to remove sulfur of highsulfur bauxite. Roasting temperature, phase transformation, microcrystal, specific surface area of ...
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Red mud is a slimy caustic residue generated from alumina refining of bauxite ores. During the alumina extraction process, about 35 %40 % of the bauxite ores go into the residue as highly alkaline red mud slurry (pH ) which contains 15 %40 % of solid phase in volume [1, 2].Depending on the quality of bauxite ores, producing 1 t alumina basically generates t red mud [].
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The lye used in the aluminum dissolution process was industrial liquid soda ash (sodium hydroxide) with a mass concentration of 30% to 32%. ... During the whole process, bauxite is formed from the initial flaky particles via calcification to spherical hydrated garnet particles, then after the decomposition of the carbonization and aluminum ...
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Aluminium is extracted from its chief ore, bauxite. The ore is first purified and then the metal is extracted from it by electrolytic reduction. (a) Write three balanced equations for the purification of bauxite by Hall's process. (b) Name a chemical used for dissolving aluminium oxide. In which state of subdivision is the chemical used?
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Solution. Verified by Toppr. The correct option is A Froth flotation. Froth flotation method is used for the concentration of sulphide ores. The method is based on the preferential wetting properties with the frothing agent and water. In the given options, Galena (PbS) is the only sulphide ore. Hence, option A is correct.
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Is leaching used for concentration of bauxite? Leaching is used for the concentration of red bauxite, gold ores and silver ores. How is leaching done? Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within into soluble salts while the impurity remains insoluble ...
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Baeyer's process is used to leach Red Bauxite, which has Fe2O3 as the chief impurity. Serpeck's process, on the other hand, is used to leach White Bauxite, which has Silica as main impurity. Both are efficient for their respective ores. But Baeyer's process is more frequently used, as Bauxite, more often than not, is also a source of Gallium ...
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The Bayer process for alumina production generates more than 160 million tons of bauxite residue annually. The current global stockpiles of bauxite residue have reached more than 4 billion tons with less than 2% annual recycling rate. Critical elements such as Sc and Y present an opportunity to explore bauxite residue as a secondary resource; however, low concentration affects the process ...
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(fig. 1, point 30; Ayorinde, 2011). Potential sources of bauxite in the United States have also been identified in Oregon (Hotz, 1964), Washington, and Hawaii (Bogatyrev and Zhukov, 2009). Gallium Abundance in Bauxite According to Mordberg and others (2001), the reported concentration of Ga in bauxite ranges from <10 to 160 parts per million (ppm).
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Gibbsitic bauxite from Australia was leached by hydrochloric acid in this work. Analysis on kinetics for the extraction of Al 2 O 3 was quantitatively studied. It was concluded that the hydrochloric acid leaching process of gibbsitic bauxite was controlled by chemical reaction. Moreover, the mechanism for the dissolution followed the equation ...
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Different ways for alkaline recovery of aluminum from bauxite residue are considered from the literature and examined in experiments. The advantages and disadvantages of a hightemperature digestion via Bayer process and sodalime sintering process are elaborated and compared. As a hybrid process, bauxite residue undergoes a reductive smelting process with lime addition in an electric arc ...
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Bauxite residue (BR) is a caustic redcolored byproduct of the Bayer process for alumina (Al 2 O 3) extraction from bauxite ore, generated in a proportion ranging from to (alumina: BR).. BR may have distinguished particle's size distribution varying from sand (+100 μm) to fine particles (−150 μm) depending on the bauxite origins.
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During the processing of bauxite to alumina in the Bayer process, gallium accumulates in the sodium hydroxide liquor. From this it can be extracted by a variety of methods. The most recent is the use of ionexchange resin. Achievable extraction efficiencies critically depend on the original concentration in the feed bauxite.
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Question: How many gases/vapours are involved either as reactants or products in Serpeck's process used for concentration of bauxite. A complex of potassium, iron and cyanide ions K [Fe (CN) is ionized at 1 molali elevation in boiling points is °C, find out the value of 'x in the complex (Given K. C mol) What will be the nfactor ...
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Bauxite is a rock not a mineral. It is primarily used for large scale aluminium production. It was first discovered in the year 1821. There are two types of bauxites: lateritic bauxites and karst bauxites. Bauxite is popularly used in the field of metallurgy, industries, In building material and road aggregates.
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Bauxite is concentrated by:A) Chemical methodB) RoastingC) Magnetic separationD) Froth flotation process. ... This process is also known to us as dressing or benefaction. All ores cannot be concentrated by using a single method. ... Note: Roasting is not used for concentration of ore but oxidation of ore. Calcination involves thermal ...
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The latest reaction products are those with the prevailing concentration of calcium and with a low (<5 wt %) LREE concentration and they are found among the nanoscaled bauxite residue particles. Minor amounts of LREEs are found as carbonates and phosphates, referring to the partial resistance of these phases to Bayer process digestion conditions.
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Hence it is used to remove impurities in bauxite ore. e. Give a brief account of the steps carried out in Baeyer's process. OR Give the equations of the reaction in Baeyer's process. Ans. Baeyer's process : It is the process for concentration of Bauxite ore. The impure bauxite is purified to pure alumina through different steps.
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